Production line for Gpsumboard Profiles

GENERAL INFORMATION

Metal profiles are used in the construction of ceiling and wall partitions made from gypsumboard.

Celing profiles; CD, UD Wall profiles; CW, UW, STUD-TRACK-MAIN CHANNEL-Furring channel-WALL ANGLE may be in different models and dimensions depending upon application and market location in the world.

DE-COILER

· Capacity: 2500t

· Coil width: 197 mm (max.)

· Non-motorized

· Double head as optional

ROLLFORMING MACHINE

· Production speed: 100 m/min.

· Shaft diameter: 40mm

· Number of forming stations: depends on profile type (12-14 stations)

· One-piece table from steel welded construction, machined and painted

· Steel roller shafts, entirely hardened and ground

· Shafts supported on both ends

· Adjustable stand (operator side) and fixed stand (drive side)

· Upper roller shafts adjustable according to the thickness to be worked, with graded Vernier scale for setting.

· Rollers for forming and calibration made of S 4140 alloy steel precisely machined and heat treated at 55-57 HRC and re-machined after hardening for long lifetime

 

CUTTING UNIT

· Types: Flying shear

· Flying shear carriage on slides and rail structured for translational motion driven by servomotor and gearbox

· Hydraulic system

· Cutting dies from alloyed cold work tool steel hardened to 60-62 HRC

AUTOMATION SYSTEM

· SIEMENS, EATON and MITSUBISHI Brands

· Data input entry product length and quantity

· Infinitely adjustment of production speed

· Synchronize operation of machines on the line

· There are emergency stop buttons as needed. (min. 3 buttons)